1.Material Selection: High-quality carbon steel (e.g., C45), stainless steel (e.g., SUS304, SUS440C), or tungsten steel.
2.Rough Machining: Turning and grinding processes to create the initial shaft shape.
3.Heat Treatment: Methods such as induction hardening or overall hardening to increase hardness, followed by tempering to enhance toughness.
4.Precision Machining: Processes like centerless grinding and external grinding ensure dimensional accuracy, straightness, and surface smoothness.
5.Surface Treatment: Polishing, plating (e.g., chrome or nickel), or oxidation treatments improve corrosion resistance.
6.Quality Inspection: High-precision equipment (e.g., coordinate measuring machines) is used to verify diameter, straightness, roughness, and other parameters to ensure product quality.
● CNC Machines: Provides high-precision positioning and stable support for dynamic loads during machining.
● Industrial Robots: Serves as a core component in robotic arms or guide systems, enabling precise linear and rotational movements.
● Automation Devices: Used in conveyor systems, linear slides, inspection equipment, and more for efficient and stable linear motion.
● Packaging Machinery: Ensures smooth operation, improving packaging efficiency and quality.
● Optical and Measuring Instruments: Provides precise motion support in high-accuracy measurement or optical systems.
1.Diameter Range: Common sizes range from Ø3mm to Ø50mm, with custom sizes available for larger dimensions.
2.Length Range: Typically from 100mm to 6000mm, customizable based on equipment specifications.
3.Material Options:
● Carbon steel (C45) for general use and cost efficiency.
● Stainless steel (SUS304, SUS440C) for high-corrosion-resistance applications.
● Tungsten steel or titanium alloy for extremely high-load or high-precision scenarios.
4.Hardness: Surface hardness is usually HRC58-64.
5.Surface Treatment: Options include chrome plating, oxidation treatment, and nickel plating to enhance corrosion resistance.
● Non-standard Sizes: Meet specific equipment installation needs.
● Diverse Materials: Select materials suitable for particular working conditions.
● Additional Processing: Services like shaft-end machining, drilling, and slotting.
● Mass Production: Stable and efficient supply for industrial demand.
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